nav emailalert searchbtn searchbox tablepage yinyongbenwen piczone journalimg journalInfo journalinfonormal searchdiv searchzone qikanlogo popupnotification paper paperNew
2026, 05, v.21 384-394
高转速泵在注塑行业的应用
基金项目(Foundation):
邮箱(Email):
DOI:
发布时间: 2026-05-15
出版时间: 2026-05-15
移动端阅读
摘要:

针对注塑机动力单元优化选型与降本增效需求,以由内啮合齿轮泵、伺服电机及驱动器组成的动力单元为研究对象,围绕通过提高转速实现节省空间与成本的可行性展开分析。通过实验平台对噪声、转速、温升等关键参数进行测试验证,结果表明,该高转速动力单元可使注塑机干周期节能约2%,技术降本约15%,安装空间节省约40%,且整体噪声低于行业标准。最终得出高转速动力单元具备实际应用价值、将成为市场竞争激烈的注塑行业未来发展趋势的结论。

Abstract:

In response to the demand for optimized selection, cost reduction and efficiency improvement of injection molding machine power units, the feasibility of saving space and cutting costs by increasing rotational speed was analyzed taking the power unit composed of internal gear pump, servo motor and driver as the research object. Key parameters including noise, rotating speed and temperature rise were tested and verified through an experimental platform. The results show that the high-speed power unit achieves an energy saving of about 2% in dry cycle, an approximately 15% technical cost reduction and around 40% installation space saving for injection molding machines. Additionally, the overall noise was lower than industrial standards. Finally, it is concluded that the high-speed power unit has practical application value and will become a future development trend of the highly competitive injection molding industry.

参考文献

[1]中国塑料机械工业协会.国内外大型注塑机技术发展动态综述[M]∥中国机械工业年鉴编辑委员会,中国塑料机械工业协会.中国塑料机械工业年鉴(2024).北京:机械工业出版社,2025:25-34.China Plastics Machinery Industry Association. Domestic and foreign large injection molding machine technology development dynamic review[M]∥Editorial Committee of China Machinery Industry Yearbook, China Plastics Machinery Industry Association. China Plastic Machinery Industry Yearbook. Beijing:Mechanical Industry Press, 2025:25-34.(in Chinese)

[2]张友根.注塑机交流伺服电机驱动液压泵系统的设计研究[J].流体传动与控制,2010(6):9-15.ZHANG Y G. A study on AC servo motor driven hydraulic pump system of injection molding machine[J]. Fluid Power Transmission and Control, 2010(6):9-15.(in Chinese)

[3]沈霆.伺服电机控制技术的应用及发展趋向分析[J].通信电源技术,2018, 35(3):155-156.SHEN T. Application and development trend analysis of servo motor control technology[J]. Telecom Power Technology, 2018, 35(3):155-156.(in Chinese)

[4]成大先.机械设计手册(第5卷)[M]. 6版.北京:化学工业出版社,2016:122-126.CHENG D X. Mechanical design manual(Vol. 5)[M]. 6th ed. Beijing:Chemical Industry Press, 2016:122-126.(in Chinese)

[5]宋乾斌,费韬加,薛刚.一种双联内啮合齿轮泵的结构优化设计[J].机械研究与应用,2024, 37(5):166-168.SONG Q B, FEI T J, XUE G. Structural optimization design of a dual internal meshing gear pump[J].Mechanical Research&Application, 2024, 37(5):166-168.(in Chinese)

[6]边春元,杨东升.电机原理及拖动[M]. 4版.北京:机械工业出版社,2022:35-62.BIAN C Y, YANG D S. Principles of electric machines and drives[M]. 4th ed. Beijing:China Machine Press, 2022:35-62.(in Chinese)

[7]夏家引.内啮合齿轮泵的噪声与控制策略研究[J].中国设备工程,2020(20):98-99.XIA J Y. Research on noise and control strategy of internal gear pump[J]. China Plant Engineering, 2020(20):98-99.(in Chinese)

[8]段荣华.内啮合齿轮泵泵体结构分析与优化设计[D].济南:济南大学,2014:20-36.DUAN R H. Structural analysis and optimization design of internal gear pump body[D]. Jinan:University of Jinan, 2014:20-36.(in Chinese)

[9]王迎春,张艳涛.国产内啮合齿轮泵的对比测试研究[J].重型机械,2021(5):69-74.WANG Y C, ZHANG Y T. Comparative test of domestic internal gear pump[J]. Heavy Machinery,2021(5):69-74.(in Chinese)

[10]白福团,陈凯,詹白勺,等.高压内啮合齿轮泵的测试与分析[J].机床与液压,2019, 47(3):101-103, 109.BAI F T, CHEN K, ZHAN B S, et al. Test and analysis of high-pressure internal gear pump[J].Machine Tool&Hydraulics, 2019, 47(3):101-103,109.(in Chinese)

基本信息:

中图分类号:TQ320.52

引用信息:

[1]侯永平.高转速泵在注塑行业的应用[J].中国科技论文,2026,21(05):384-394.

发布时间:

2026-05-15

出版时间:

2026-05-15

引用

GB/T 7714-2015 格式引文
MLA格式引文
APA格式引文
检 索 高级检索